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Outlander CV Boot Replacement - ATV Torture Forums

All Balls 19-5034 Black Universal CV Boot Replacement Only

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  • A special thanks to Helga & Dmitry Platonoff for the contribution of this material and some other materials listed on the sites faqs pages. It is Saab enthusiast like Dmitry that make it easier for the DYI guys that frequent the internet. Excellent Job!!!!

    Outer CV boot replacement on a 1996 Saab 900SE turbo. The repair had to be done because the old boot developed a crack and started leaking grease.
    Tools and supplies:

    new CV boot kit: boot, clamps, snap ring and grease;
    32 mm socket: hub centre nut;
    18 mm socket: tie rod nut;
    17 mm socket: wheel bolts;
    15 mm socket: control arm to subframe bolt;
    13 mm socket: lower sway bar link nut;
    11 mm open wrench: upper part of sway bar link;
    10 mm Allen key: caliper bolts;
    5 mm Allen key: ABS sensor screws, rotor index screw;
    torque wrench;
    car jack and axle stands;
    C-clamp: for tightening the tie rod end;
    breaker bar;
    vice-grips;
    gear puller;
    hammer.

    When you subscribe to the Kawasaki Mule / ATV / Utility Vehicle CV Joint Boot Replacement Guide you’ll get instant access to the following information:

  • When you subscribe to the Kawasaki Mule / ATV / Utility Vehicle CV Joint Boot Replacement Guide you’ll get instant access to the following information:

    If you're looking for a CV boot replacement simply use our online lookup tool or pop into your local store where we'll be more than happy to help.

    October 21st, 2008, 01:54 PM   #8
    sparky2772
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    My RZR: 08, CTS 3INCH LONG TRAVEL
    Member #3491
    Join Date: Jul 2008
    Location: Silver Spring Maryland
    Posts: 61
    (0)
    Re: CV boot replacement

    I stuck it in a vise and used a punch to tap it off, worked it all around it. I did have to smack it pretty hard. The C-clip falls into a grove inside the star thing, you can't see it but its in there.
     

  • October 21st, 2008, 11:58 AM   #7
    all_atv [OP]
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    Member #2794
    Join Date: Jun 2008
    Posts: 36
    (0)
    Re: CV boot replacement

    Now how do I get the star like piece off the shaft? I got the axel out, took balls out, slid ball holding ring down now the piece on the shaft won't come off. theres no clip ring that I can see and I have cleaned all grease off. I can see splines on each side of the star and it wiggles a tiny bit. Gonna take the boot to the auto store to part match if I can get it off soon. Thanks
     

    This is a discussion on CV boot replacement within the Projects and How-To forums, part of the General RZR category; I have a small hole in my passenger front inner boot. Ive only done one other boot replacement on a brute force and it was ...

1996 acura integra cv axle boot repair replacement

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